Integrated Generator Set Design
The generator set adopts a robust skid-mounted structure that integrates the gas engine, alternator, cooling system, LPG fuel supply system, exhaust components, and control cabinet into one complete unit. This integrated design simplifies transportation, installation, and commissioning, reducing on-site construction work and overall project time.
The compact and well-organized layout allows the generator set to be installed in generator rooms, containers, or outdoor locations with appropriate protection, offering strong adaptability to different project environments.
Yuchai Heavy-Duty LPG Gas Engine
At the core of the generator set is a Yuchai gas engine specifically configured for LPG operation. The engine features an optimized combustion chamber design and a dedicated LPG fuel system to ensure smooth ignition and stable combustion. It maintains reliable performance under varying load conditions and supports long-hour continuous operation.
High-strength engine components and precise manufacturing processes provide durability and long service life. The engine demonstrates strong load acceptance and stable power output, making it suitable for demanding commercial and industrial applications.
LPG Fuel Supply and Mixing System
The LPG fuel system is engineered with safety, accuracy, and stability as key priorities. High-quality regulators, valves, piping, and connectors ensure precise gas pressure control and stable air–fuel mixture. This design helps maintain smooth engine operation and reduces combustion fluctuation caused by load changes.
The optimized gas-air mixing system improves fuel utilization efficiency while protecting engine components and supporting consistent power delivery.
Intake, Exhaust, and Air System
The engine intake and exhaust system is designed to ensure sufficient airflow and efficient gas exchange. Proper air filtration and exhaust routing contribute to stable combustion, controlled engine temperature, and reliable long-term operation.
This system layout supports reduced vibration, controlled noise levels, and improved operational stability during continuous running.
Cooling and Thermal Management
An efficient cooling system is integrated to maintain optimal operating temperatures during long-hour operation. The radiator, piping, and airflow design ensure effective heat dissipation, protecting critical engine components and extending service life.
Stable thermal management improves engine reliability and supports continuous operation under higher ambient temperatures.
Electrical System and Alternator
The generator set is equipped with a reliable alternator designed for stable voltage output and good load response. The electrical system is engineered to handle varying loads while maintaining consistent electrical performance.
The overall electrical design ensures smooth power delivery for commercial and industrial electrical systems.
Control System and Operation
An intelligent control system is integrated to provide automatic start and stop, real-time monitoring, alarm protection, and fault shutdown functions. Operators can easily monitor key parameters such as voltage, frequency, power output, engine speed, and system status.
The clear system layout improves operational safety and simplifies troubleshooting and maintenance.
Quality Control and Factory Testing
Each Yuchai 120 kW LPG generator set is manufactured under strict quality control procedures. Before delivery, the unit undergoes comprehensive factory testing, including engine operation inspection and electrical performance verification. This ensures the generator set is fully functional and ready for on-site installation and commissioning.
Applications and Benefits
With stable performance, efficient fuel utilization, and clean emissions, the Yuchai 120 kW LPG generator set is an excellent alternative to diesel generators. It helps users reduce fuel costs, lower environmental impact, and achieve reliable power supply for commercial buildings, industrial facilities, farms, and distributed energy projects.
